2000L Fully Automatic CIP System
2000L Automatic CIP (Clean-in-Place) System is designed for large-scale operations, offering automated cleaning for production equipment such as tanks, pipes, and heat exchangers without the need for disassembly. It provides a highly efficient cleaning solution for industries like food and beverage, pharmaceuticals, dairy, and chemical processing.
Product details
2000L Automatic CIP System
2000L Automatic CIP System is designed for large-scale industrial cleaning and sanitization of process equipment, without the need to disassemble the equipment. This type of system is particularly suitable for industries that handle large volumes of production, such as food & beverage, dairy, pharmaceuticals, and chemical manufacturing.
1.Technical parameter for the 2000L Automatic CIP System:
This system adopts the PLC program to control,with the colored touch–screen to operate and display the whole process flow and also the each controlling parameter.The temperature of the cleaning liquid can be set.
It can set the PH value,the cleaning time,cleaning sequence,and also the refluence PH value,equipped with failure alarm device for this set 2000L automatic CIP system.
2.The operating principle of the 2000L Automatic CIP System:
•Auto-flow control for the cleaning solution.
•Automaticaly reglulate the temperature of the cleaning liquid.
•Auto-compensate for the inside tank liquid level.
•Automatically-compensation for the strong acid and alkali.
•Auto transfer from one cleaning liquid to another.
•System auto alarm-device
3.The main equipment of the 2000L Automatic CIP System includes:
- CIP cleaning liquid storage tanks(include acid tank,alkali tank,sterilize tank,hot water tank,clear water tank);
- Two single wall tanks for strong acid/alkali;
- CIP processand return pumps;
- Two diaphragm pumps for strong acid/alkali;
- Heat exchanger(plate or tubular type);
- PLC siemens control panel;
- One set of controlling pipe and valve component;
- One set of auto-performance componentsand parts and the electrical appliance material;
- According to the customer’s requirements,we can make the double circuit,three circuit,four circuit and so on,meanwhile we can make multi circuit operating at the same time;
- The Heating way:plate type,coil tube type,tubular type.
4.Benefits for using the 2000L automatic CIP system:
Increased Efficiency
- Faster Cleaning Cycles: Automating the cleaning process significantly reduces the downtime required for cleaning large equipment, allowing quicker transitions between production runs.
- Simultaneous Cleaning: Multiple pieces of equipment or large systems can be cleaned at once, thanks to the 2000L capacity, improving overall operational efficiency.
Consistency and Reliability
- Repeatable Results: Automated processes ensure consistent cleaning performance, which is essential for maintaining hygiene standards and ensuring product quality.
- Elimination of Human Error: The system reduces the possibility of mistakes that may arise from manual cleaning, such as improper chemical concentrations or missed cleaning steps.
Labor Savings
- Minimal Manual Intervention: The automated system requires less manual effort, reducing labor costs and freeing up personnel to focus on other tasks.
- Reduced Skill Requirements: Since the system is pre-programmed and automated, less training is required for staff to operate the CIP process.
Improved Safety
- Closed System: The automated nature of the CIP system reduces operator exposure to hazardous cleaning chemicals, high temperatures, and high-pressure environments.
- Safer Chemical Handling: The automated dosing system handles chemicals without the need for manual mixing, reducing the risk of accidents.
Hygiene and Compliance
- Regulatory Compliance: Consistent cleaning ensures compliance with strict industry hygiene standards (e.g., FDA, GMP, HACCP), reducing the risk of contamination and non-compliance penalties.
- Thorough Sanitization: The system ensures that even hard-to-reach areas inside tanks, pipelines, and other equipment are effectively cleaned, minimizing the risk of bacterial growth or cross-contamination.
2000L Automatic CIP System enhances operational efficiency, reduces costs, ensures compliance with regulatory standards, and improves the overall safety and hygiene of the production process. It is an essential tool for industries that require frequent, thorough cleaning on a large scale.